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摘要

本文探討即時報工系統與傳統報工方式的比較，幫助企業選擇最適合的解決方案，以提升運營效率。 歸納要點:

• 即時報工系統整合了ERP等多個系統,能提升企業效率和數據互通性。
• 當前的即時報工系統正向智能化發展,具備數據預測分析功能,有助於優化生產排程。
• 移動端報工系統日益流行,使現場作業人員可隨時進行報工,降低建置成本並提高工作效率.

選擇合適的即時報工系統，可以有效提升企業生產力及安全性，滿足不同行業需求。

即時報工系統：邁向精準效率的新時代

即時報工系統正帶領我們進入一個全新的高效時代！想像一下，過去的報工方式是不是總是讓人感到繁瑣？現在，AI驅動的自動化報工讓這一切變得簡單多了。它不再只是資料錄入工具，而是一個聰明的助手，能根據歷史資料預測未來的工時需求，並隨著實際情況做出即時調整。這樣一來，我們不但省去了不少麻煩，也大幅提高了報工的準確性。

即時報工系統還能將生產資料迅速串聯起來，透過視覺化圖表幫助管理者快速掌握生產狀況。不再需要花大量時間分析資料，只要看著看板就能了解生產瓶頸在哪裡，及時做出決策。而且，它與其他管理系統無縫整合，更是打造智慧化生產平台的重要一步。對於追求效率和競爭力的企業而言，這樣的技術真的不可或缺！
本文歸納全篇注意事項與風險如下，完整文章請往下觀看

• 須注意事項 :
  • 即時報工系統依賴穩定的網絡環境,對於偏遠地區或網絡不穩定的工作環境可能造成使用困難,限制了其普遍性應用。
  • 系統導入需要一定的培訓時間與成本,若員工對新技術適應能力不足,可能會影響初期使用效果及數據準確性。
  • 過度依賴自動化報工系統,可能導致對人力資源技能的忽視,使公司在面對突發事件或異常情況時缺乏靈活應變能力。
• 大環境可能影響:
  • 市場上競爭者不斷推出低成本替代方案,可能使企業在選擇報工系統時受到價格壓力,而犧牲功能與效能。
  • 隨著數據安全問題日益嚴重,即時報工系統中的敏感資訊如未妥善保護,將成為駭客攻擊的目標,引發信任危機。
  • 人工智能技術的不斷進步和普及,使得即時報工系統需要持續更新以保持競爭力,不然將面臨被淘汰的風險。

傳統報工方式的局限性：效率低下、資訊孤島

傳統報工方式的侷限性不容忽視，資料孤島的問題讓許多企業陷入困境。想像一下，你需要從各個部門收集報表來了解生產狀況，這樣一來，不但耗時又浪費人力，更可能因為資訊不完整而延誤決策。相對而言，即時報工系統將所有資料集中在一個平台上，讓管理者能迅速掌握生產進度，實現即時決策。

人為錯誤也是傳統方式的一大隱憂。根據調查顯示，人工操作導致的錯誤率高達15％，這會影響到整體的生產效率和成本控制。而引入即時報工系統後，自動化流程可以有效降低錯誤，確保資料準確性，大幅提升工作效能。

缺乏資料視覺化使得管理者很難直觀地了解生產趨勢。如果你只是看著一堆冷冰冰的數字，是不是覺得很無聊？而即時報工系統可以把那些資料轉換成易懂的圖表和儀錶板，一目瞭然地顯示出效率變化和潛在問題。如此一來，你就能更快找到問題所在並作出反應。

我們在研究許多文章後,彙整重點如下

網路文章觀點與我們總結

• 即時報工管理是現代製造業面臨的重要挑戰,傳統方法效率低下。
• 新技術如虛擬實境和人工智慧的結合,可以提升員工培訓與生產效率。
• MES系統可整合工廠數據,即時分析生產狀況,幫助企業掌握加工時間及排程。
• 自動化報工系統能節省人力、紙張等資源,進而提高產線產值及作業效率。
• 追求工業4.0的製造業希望降低人為錯誤,提高生產品質和減少人力需求。
• 透明的自動報工系統可即時回報生產狀況,有效提升作業效率及準確性。

在現代製造業中，即時報工管理已成為一大挑戰。不僅需要克服傳統手寫日報表的低效，更需借助新科技，如人工智慧和MES系統，提高生產過程中的透明度與準確性。透過這些創新，我們不僅能簡化工作流程，還能有效地降低成本與錯誤率，讓企業在競爭中立於不敗之地。我們期待未來製造環境越來越智能、友好！

觀點延伸比較:

比較項目 即時報工系統 傳統報工方式 效率 高效能,實時數據更新,減少人為錯誤 效率低下,依賴人工記錄與手動輸入 員工培訓 虛擬實境和AI結合,提高學習效果與速度 傳統培訓方法耗時長,缺乏互動性 數據整合 MES系統可即時分析生產狀況,方便調整排程 無法快速整合多方面數據,影響決策速度 資源節省 自動化報工系統降低人力與紙張使用,提高產值 需大量人力進行資料收集和處理,浪費資源 適應工業4.0趨勢 追求智能化、精細化管理,有助於提升產品質量及降低成本 難以滿足現代製造業的智能需求,容易被淘汰

即時報工系統的優勢：即時掌握進度、提升工作效率

即時報工系統的優勢可謂是企業管理的一大突破。**資料驅動的預測性分析**讓我們能夠及早發現問題！透過對工時和資源使用的分析，系統可以預見生產延誤或瓶頸，讓管理者提前調整計劃，有效降低風險

摘要

本文針對如何選擇合適的應用程式設計公司進行深入探討，幫助企業提升業務效益。 歸納要點:

• 以使用者為中心的指標能夠反映滿意度與互動,包括每日活躍使用者、使用者保留率和淨推薦值 (NPS)。
• 尋求具備深厚技術能力的公司,特別是在雲端運算、行動開發及人工智慧方面,並評估其過往專案經驗。
• 關注台灣新創企業如Appier、Gogoro等,這些公司在技術創新與市場影響力上擁有卓越表現。

選擇正確的應用程式設計合作夥伴是推動業務成功的關鍵。

關鍵指標：衡量 app 程式設計公司績效的要素

在選擇 app 程式設計公司時，有幾個關鍵指標可以幫助你評估其績效，讓你不會白花時間和金錢。**客戶見證評估**是不可忽視的環節

在日常工作中，大家经常会遇到很多数据录入不规范带来的困扰，不可避免地出现数据漏输、多输、错输，或者格式输入错误等麻烦！

这不仅导致文档可读性差，录入的错误数据还会给后期计算、汇总带来很大的难度，可谓录入一时爽，汇总悔断肠。

本篇文章将整理 10 个最常用的数据高效录入技巧分享给大家，希望能够帮助大家。

01：录入序列
录入数字、日期、含数字内容时，可以拖拽或双击单元格右下角填充柄“+”，直接生成一列或一行序列：

“序列”另外一个好用的地方是：可自定义。
比如说我们经常要输入公司所有部门，那可以自定义一个“部门序列”，每次只要动动鼠标，1 秒就填充好了所有内容，不会漏掉也不会错：

自定义序列方法：点击左上角的文件—选项—自定义序列，按下图添加即可。

02：批量录入相同内容
如果多个单元格（可以不连续）要输入相同内容，选中要输入的单元格，直接编辑好内容后按「Ctrl+回车」批量录入。

03：批量录入不同内容
如果需要批量录入不同内容怎么办？
方法：选中单元格—按Ctrl+G—选择空值（定位空单元格）—输入“=E5”—按Ctrl+回车

这其中的=E5，其实是公式的意思，就是让定位到的每一个单元格的值，都等于其上方单元格的值。

04：复制批量录入
「Ctrl+D」快捷键可以把上面单元格内容，快速复制到选中的单元格。

同理，它的兄弟快捷键「Ctrl+R」，可以把左面单元格内容，快速复制到当前单元格。

05：下拉列表
下拉列表的好处：
① 不用敲键盘，鼠标选择选项就可以填写；② 数据规范，不会输错成其它内容。

下拉列表制作也很简单。选中部门这一列，点击「数据—有效性」，打开数据有效性对话框，选择序列，然后在来源里拾取部门列表。
操作步骤：

06：限制输入长度
对于固定长度的内容，比如 11 位手机号、身份证号码等，不小心多输也不易发现。但是，如果我们限制了输入字符的长度，就再无后顾之忧了！
限制字符长度方法如下图：

如果设置最小值、最大值为不同数值，还可将输入字符长度限制在某范围内。

07：数字分段显示
如下图效果，我们让输入的11位手机号码自动显示成 3-4-4 的样式了，特别好辨认！

手机号码分段显示方法：选中单元格区域，按「Ctrl+1」，设置数字格式类型输入「000-0000-0000」即可。

其他的数字类型内容，都可以用 000-000 的数字格式类型来分段，0 代表数字占位，几个0就代表几位数字，- 是分割符号，也可以用空格或其它符号代替。

08：输入分数
在表格里如果直接输入分数 2/3，会发现立马变成就 2 月 3 日。这是因为表格默认 m/d 的形式为日期，而非我们认知上的分数。

分数正确的输入方法是：先输入“0+空格”，再输入2/3。

09：输入当前日期、时间
“当前日期”在填表时的使用频率很高，如果每次都在键盘上一个一个寻找数字敲击的话会很累，出错率也高。
其实表格有自带“今日”、“当前时间”的快捷键：
① 按下快捷键「Ctrl + ；」快速输入当前日期

② 按下快捷键「Ctrl + shift + ；」快速输入当前时间

10：拒绝重复录入、高亮重复项
很多特殊内容是不可重复的，如工号、产品编码……如果，录入重复时可以自动禁止录入就好了！

拒绝重复录入方法：选中单元格区域，点击 数据—拒绝录入重复项—设置—确定。

有时想允许重复录入，但要把重复内容标出来，或者用作数据重复检查，像下图这样：

其实只要在表格中设置“高亮重复项”就可以了。设置方法：
选中单元格区域，点击 数据—高亮重复项—设置高亮重复项—确定。

有了这 10个 技巧，工作效率瞬间提升 80%，你离准点下班还会远吗？

如果让你给朋友分享一份或一些工作文档，你会选择怎么做？

A：社交应用，如微信、QQ
B：网盘服务，如百度网盘、腾讯微云
C：传统的邮件形式

上述的 ABC，是用户常用的三项选择，但却都有着局限和隐患。
 
比如微信、QQ 分享文件不易整理找寻、会被自动清理而无法打开；而网盘、邮件分享则需要对方有账号、下载文档后才能查阅，体验繁琐而糟糕。
 
如果你还在用这些「落伍」的方式分享，那么你确实该试试高效的WPS 云文档 分享。

01.

什么是云文档分享？

云文档分享是一种「创新」的分享方式，让文档以链接形式高效分享。

它的优点主要有以下 2 个点：

无需下载本地，链接即是文件

与以往的文件分享不一样，WPS 云文档分享无需下载到本地。用户仅需在 WPS 中打开文档，点击右上角的「分享」即可开启。

点击后，即可设置文档的编辑权限和有效时间。

一方面，可以防止他人修改文档，不影响原本的内容；另外一方面，则能更好地保证文档的安全性，不被轻易分享及传阅。

接着，点击「复制链接」即可将文件分享给他人，无需将文件下载至本地；他人收到后，点击链接即可快速打开：

文档永久有效，轻易找寻

通过云文档分享的文档，绝不会被清理失效。它们将会被加密保存于 WPS 的「我的云文档」之中，电脑、手机客户端都可以随时打开。

查找文件时，可通过 WPS 搜索框搜关键字即可快速找寻。

02.

云文档的进阶玩法

除了上面介绍的 2 个优点外，WPS 云文档还有着许多实用、高效用法，其中最值得推荐便是 共享文件夹 功能。

在工作中，难免需要与同事、客户共享相关的文档。但很多人的做法，通常是需要时在微信中反复发送多个文件，操作繁琐且不易整理保存；传统的局域网共享则受限于网络。

而 WPS 「共享文件夹」功能，便是为解决这些场景而生。

在「我的云文档」页面时，我们可以新建或选中文件夹，通过在页面右方点击「邀请成员」-「立即共享」将文件夹设置为共享文件夹。

接着，WPS 便会自动将文件夹生成链接。复制发送给好友，好友收到后点击「确认加入」即可完成共享。

此时，参与到共享文件夹的成员们，便能直接查看或添加文件夹里内容，无需再重复发送和整理。

创建者还可根据需要，为成员们设置权限，如：是否允许编辑、仅查看，甚至还可直接移除成员。

一个 WPS 共享文件夹，轻松搞定多人分享，让「分享」这件事变得更加简单高效。

如果你正在烦恼文档失效、不易整理，那么不妨试试 WPS 云文档功能。

CNC turning metal components surface processing method selection factors to be considered

The processing method of the surface of the cnc workpiece depends first on the technical requirements of the machined surface. However, it should be noted that these technical requirements are not necessarily the requirements specified in the parts drawing, and may sometimes be higher than the requirements on the part drawing in some respects due to process reasons. If the benchmarks do not coincide, the processing requirements for the surface of some cnc workpieces are increased. Or because of being a fine benchmark, it is possible to impose higher processing requirements on it.

When the technical requirements of the surface of each cnc workpiece are clarified, the final processing method that can ensure the requirement can be selected accordingly, and the processing method requiring several steps and steps can be determined. The selected cnc processing part processing method should meet the requirements of part quality, good processing economy and high production efficiency. To this end, the following factors should be considered when choosing a processing method:

1. Any kind of cnc processing method can obtain a considerable range of processing accuracy and surface roughness, but only in a narrow range is economical, the processing precision of this range is economic processing precision. For this reason, when selecting a processing method, the corresponding processing method that can obtain economic processing precision should be selected.

2. Consider the nature of the cnc workpiece material.

3. Consider the structural shape and size of the cnc workpiece.

4. Consider productivity and economic requirements. When mass production is large, high-efficiency and advanced processes should be adopted. It is even possible to fundamentally change the manufacturing method of the blank, which can reduce the labor of machining.

5. Consider the existing equipment and technical conditions of the factory or workshop. When selecting the processing method, make full use of the existing equipment, tap the potential of the enterprise, and give full play to the enthusiasm and creativity of the workers. However, consideration should also be given to continually improving existing processing methods and equipment, adopting new technologies and improving process levels. The processing method of the surface of the cnc workpiece depends first on the technical requirements of the machined surface. However, it should be noted that these technical requirements are not necessarily the requirements specified in the parts drawing, and may sometimes be higher than the requirements on the part drawing in some respects due to process reasons. If the benchmarks do not coincide, the processing requirements for the surface of some cnc workpieces are increased. Or because of being a fine benchmark, it is possible to impose higher processing requirements on it.

Table of Contents

Thread processing is a key process in mechanical manufacturing. Although traditional processing methods are mature, they have some limitations in accuracy and efficiency. With the rapid development of CNC technology, thread CNC milling technology has gradually become an advanced and efficient thread processing method. Compared with traditional methods, CNC milling has significant advantages in high precision, efficiency, and material adaptability. This article will discuss thread CNC milling technology in-depth and analyze its working principle, tool selection, machining accuracy, and CNC programming methods.

How are traditional threads processed? What are its disadvantages?

The traditional thread processing method mainly uses a turning tool to cut threads or uses taps and dies for manual tapping or threading. For large-diameter threads, single-tool boring methods are usually used on CNC milling machines, and processing is achieved by controlling the speed and pitch of the boring tool. The advantage of this method is that there is no need to purchase special tools and it is faster to implement. However, the quality of single-tool boring threads is not high and the tools wear out quickly, requiring frequent replacement, grinding, and realignment. In addition, the cutting force is large, multiple feeds are required, and the speed is very slow, resulting in low efficiency. Because the tool shank is long, vibration lines are easily produced on the thread surface, which affects the stability of the processing quality.

Advantages of the CNC Thread Milling Method

With the widespread application of CNC machine tools, thread processing technology has been further improved, and the CNC thread milling method has become an advanced technology in thread processing. Compared with traditional thread processing methods, CNC thread milling has significant advantages in accuracy and efficiency. In addition, it is not limited by thread structure and rotation direction. One thread milling cutter can process a variety of internal and external threads with different rotation directions, which greatly improves the flexibility of processing.

Threadmilling technology also offers other significant advantages. Thread milling cutters are usually made of carbide materials and can have a cutting speed of 80 to 200 meters per minute, while the cutting speed of traditional high-speed steel taps is only 10 to 30 meters per minute. This high cutting speed not only improves processing efficiency but also significantly improves the finish of the thread surface. In the thread processing of high-hardness materials and high-temperature alloy materials (such as titanium alloys and nickel-based alloys), carbide thread milling cutters show ideal performance and can effectively process materials with a hardness of HRC58~62, and have ultra-long service life. This kind of tool also shows excellent performance when processing high-temperature alloy materials, greatly extending the service life.

Compared with taps, when thread milling cutters deal with threaded holes with the same pitch and different diameters, they only need to adjust the CNC program to complete the processing without having to replace multiple tools. In addition, when the thread size is out of tolerance due to wear of the tap, the tool is often scrapped and cannot be used anymore. After the thread milling cutter is worn, the tool radius can be adjusted through the program to continue processing to maintain the thread size. For the processing of high-precision threaded holes, thread milling cutters use tool radius compensation, which is more convenient and effective than manufacturing high-precision taps.

In small-diameter thread processing, especially in the processing of high-hardness and high-temperature materials, the tap is easy to break, causing the thread hole to be blocked or even the part to be scrapped. In contrast, the thread milling cutter has a smaller diameter, so even if the cutter breaks, it will not block the hole, making it easy to remove and avoiding the risk of parts being scrapped. At the same time, the cutting force of thread milling is significantly reduced, especially when processing large-diameter threads, which reduces the load on the machine tool and solves the problem that the tap cannot work normally due to excessive load.

Thread CNC milling

Thread CNC milling is to realize thread processing through CNC machine tool movement. When working, the workpiece or the thread milling cutter rotates once, and the workpiece or the milling cutter moves one pitch along the axial direction to cut out all the threads.

1. Selection of thread CNC milling machine tools

When thread CNC milling is performed, it can be achieved as long as the machine tool is a three-axis linkage CNC milling machine.

2. Thread milling cutter selection

The thread CNC milling processing method uses a special tool-thread milling cutter. The thread milling cutter is a combination of several disc milling cutters set on a mandrel. Its appearance is very similar to the combination of a cylindrical end mill and a thread tap, as shown in Figure 1. But its thread-cutting edge is different from that of a tap, and there is no helical lift on the tool. There are currently two most commonly used thread milling cutters, namely carbide solid thread milling cutters and machine-clip thread milling cutters, as shown in Figures 1 and 2.

Figure 1 Carbide solid thread milling cutter

Figure 2 Machine-clamped thread milling cutter

Thread milling cutters only have 1 to 2 cutting edges in a circle. Therefore, the cutting amount of solid thread milling cutters and machine-type thread milling cutters is very small during operation.
Is different. When selecting a thread milling cutter, the pitch of the thread milling cutter (the distance between two points corresponding to two adjacent teeth on the thread milling cutter along the milling cutter axis) must be equal to the pitch of the thread being processed. For internal threads, except In addition to the above conditions, the outer diameter of the thread mill must be less than 0.8 times the diameter of the thread bottom hole to be processed.

3. CNC thread milling cutter position trajectory

The thread milling cutter position trajectory in CNC milling is an equal-pitch spiral, and the trajectory is shown in Figure 3. The mathematical model of the thread milling cutter position trajectory is shown in formula (1).

Figure 3 Milling cutter position trajectory

In the formula: αϵ [0,h*2π/ρ], h is the tread depth;
ρ is the thread pitch;
X_c, y_c, and z_c are thread position coordinates;

D is the milling cutter diameter;
d is the major diameter of the internal thread or the minor diameter of the external thread;
δ is the machining allowance. If the milling cutter is worn during finishing, it can be used as the milling cutter wear amount to compensate;
m is the control quantity of internal and external threads. When it is an internal thread, m=-1; when it is an external thread, m=+1;
n is the left-hand thread control quantity. When it is a left-hand thread, n=-1; when it is a right-hand thread, n=+1.
The cutting method is to cut in with a spiral line, as long as the cutting spiral line is above the thread to be processed. The retracting method is to exit in a straight line, toward the center for internal threads, and outward for external threads.

4. Thread milling step length

During thread milling, since the tool path is a helix, the helical interpolation instructions of the CNC system can be directly used. However, since the instruction format of each CNC system is different, you must be particularly familiar with the instructions when programming. To simplify programming, this article performs linear interpolation on the spiral, that is, the spiral is fitted into a line segment.

The determination of the tool path length is a basic and important issue in linear interpolation tool path generation. The small step length means that the density of tool position data on the tool path line is high, the part program expands, and the programming efficiency decreases. More importantly, in the general processing mode, the execution of the small-step part program will produce feed speed fluctuations. And the average speed decreases, thus affecting surface quality and processing efficiency. Excessive tool position step size means that the density of tool position data on the tool path line is small and the machining efficiency is high, but the contour approximation accuracy is reduced and the thread surface quality deteriorates. Therefore, the determination of a reasonable step size is very important.

The step length of thread milling is related to the variable a in formula (1). The greater the increment of a, the larger the step length and the greater the machining error, as shown in Figure 4. Therefore, controlling the increment of an in formula (1) can control the machining error and determine the step length of thread milling.

Figure 4 Determination of tool step length

When the increment Δ α of α is small, the curve between two adjacent tool points can be approximated as an arc with a radius r, as shown in Figure 4. Then the relationship between error e and allowable error E is:

Among them: r is the nominal diameter of the thread; E is the allowable error of thread processing.

Thread milling CNC programming system

According to formula (1), the author developed a thread milling CNC programming system, and the interface is shown in Figure 5. As long as you know the parameters of the thread, the position of the thread, the parameters of the milling cutter, the machining error, and the machining allowance, you can automatically output the thread CNC milling program.

Figure 5 Thread milling CNC programming system

Thread milling cutting parameter selection

Selecting reasonable cutting parameters is a key factor in improving processing efficiency, ensuring thread quality, and improving tool durability. If the parameters are improperly selected, the cutting will be unstable, the blade will chip, or the processing efficiency will be too low. In the most serious case, the quality of the thread will be affected.

1. Tool feed speed F

F=N*F_Z*Z              (2)
N is the spindle speed;
Z is the number of teeth per week of the thread milling cutter;
F_Z is the feed amount per tooth of the milling cutter.

After the feed per tooth of the milling cutter F_Z is determined, the key is to match the relationship between the cutting speed F and the spindle speed N according to equation (2). The feed per tooth of the milling cutter F_Z is provided by experience or the milling cutter manufacturer and is generally 0.1~0.2mm/Z.

2. Cutting depth αρ

αρ=m*(D_初-d)-δ            (3)
Among them, m, d,δ have the same meaning as formula (1), D_初 which are the initial direct diameter of the bottom hole of the internal thread and the initial cylindrical diameter of the external thread. The cutting depth αρ must be determined during programming and controlled by the machining allowance δ. The value of cutting depth αρ is 1~2mm.

Conclusion

Through practical application verification, thread CNC milling technology not only performs well in processing accuracy and efficiency but also greatly improves the service life and adaptability of the tool. With the help of the thread milling CNC programming system, the programming process is simpler, further improving processing efficiency and quality. The wide application of this technology not only optimizes the thread processing process but also provides more possibilities for high-precision thread manufacturing in the future. It is foreseeable that with the continuous advancement of CNC technology, thread CNC milling technology will play a more important role in the manufacturing industryα

Ⅰ. What are the requirements for the manufacturing quality of the extruder screw?

1. The screw used for the extruder should be made of alloy steel with small thermal deformation, wear resistance and corrosion resistance. Commonly used materials are 38CrMoAlA alloy steel or 40Cr steel, and repair parts can also be made of 45 steel.

2. The blank for the screw of the extruder should be formed by the forging method.

3. After the screw of the extruder is machined, the accuracy of the outer circle should meet the quality requirements of grade 8 (GB 180-79).

4. The coaxiality error between the working shaft surface of the extruder screw and the connecting part of the drive shaft and the outer circle of the thread of the extruder screw should not be greater than 0.01mm.

5. Roughness R of the working surface of the screw of the extruder. Value: The two sides of the thread should not be greater than 1.69m, and the bottom and outer circle of the thread should not be greater than 0.8/1m.

6. If the extruder screw elements are made of low-carbon alloy steel material, in order to improve the hardness, corrosion resistance and wear resistance of the thread working surface, the surface of the thread should be nitrided, the depth of the nitride layer is 0.3~0.6ram, and the surface hardness is 700～840HV. The brittleness is not more than grade 2.

7. 0.3MPa water pressure test should be performed on the connection of the inner hole of the extruder screw, and there should be no leakage of water for 5 minutes.

Ⅱ. The solution to the wear of the extruder screw

Two methods of extruder screw wear:

1. Each plastic has an ideal plasticizing temperature range, and the barrel processing temperature should be controlled to make it close to this temperature range. Granular plastic enters the barrel from the hopper, and will first reach the feeding section. Dry friction will inevitably occur in the feeding section. When these plastics are insufficiently heated and melt unevenly, it is easy to cause increased wear on the inner wall of the barrel and the surface of the extruder screw. Similarly, in the compression section and the homogenization section, if the molten state of the plastic is turbulent, it will also cause faster wear.

2. The speed should be adjusted properly. Because some plastics are added with reinforcing agents, such as glass fibers, minerals or other fillers. These substances tend to have much more friction on the extruder screw than the molten plastic.

When injection molding these plastics, if the high rotational speed is used, the shear force on the plastic will be increased, and at the same time, more shredded fibers will be generated accordingly. The shredded fibers contain sharp ends, which will increase the wear force to increase. When inorganic minerals slide at high speed on the surface of the extruder screw, their scraping effect is not small. So the speed should not be adjusted too high.

LESUN specializes in the production of parallel co-rotating modular screw elements, barrels and screws, ranging from Ø20mm to Ø300mm. After ten years of vigorous development, our company now has a number of advanced CNC machine tools and special processing equipment for screw manufacturing. Now our machining operations are basically intelligent and automated.

Advanced processing methods, strong technical force and sophisticated processing technology ensure that the quality and technical indicators of each production fully meet customer requirements. If necessary, welcome to consult.

When comparing the merits of Rapid Prototype Machining and CNC machining, there are countless opinions of their staunch supporters. No doubt that CNC machining offers higher precision but RP machining has also certain advantages that you cannot gain in CNC machining. Moreover, with the time, the prototype development process has also improved significantly in areas of accuracy, material properties and surface finish. Here are five major aspects discussed which will explain to you why RP machining is becoming the first choice of the majority of manufacturers.

Part Complexity
When a complex prototype is modeled through design software, there is only no to little impact on the time and cost as well. The ability of RP machining to quickly and cost-effectively produce complex parts is one of the biggest advantages. On the other hand, in CNC machining, you need to deal with every feature in a complex part which eventually increases time and cost. As the complexity is increased, the number of setups and tool changes also rises. Many attributes such as high aspect ratio features, holes, deep slots and square corners can challenge even expensive CNC machines.

Feature Details
There are many scenarios in which Rapid Prototyping Machining can produce features that CNC machining cannot. You can produce sharp inside corners and features such as deep narrow channels, tall and thin walls, ribs and posts with high aspect ratios. While in the same, CNC machining is not that much good as its area of excelling lies in smooth blends, sharp edges and clean chamfers.

Skilled Labor
RP machining profile is certainly not a minimum-wage position but when it is compared with CNC technology, the demand for highly skilled labor is significantly less. Besides, it has improved in ways that take the art out of the process. Conversely, CNC technology requires skill, creativity and problem solving abilities in labor. Computer Numeric Control Machining is the work of experienced craftsmen and needs skills right from designing tool paths and machining strategies to operating and monitoring the cutting process.

Staffing
With the exception of secondary operations like benching, Rapid Prototyping requires less staffing. Moreover, it is possible to prepare files within a few minutes for part production and building. While in the case of CNC, CAM software applications have improved but, still, they require human intervention. Machine setup and operation require an experienced machinist which further adds to the cost.

Lead Time
As you have learned by now that RP requires less labor, needs only a few steps and has little sensitivity to design complexity, you can deduce that it reduces lead time not only for the physical build but also for the whole process. Thus, the overall RP process is efficient for most of the parts in both time and staff. However, in CNC machining, a lot goes into machining such as labor, toolpaths, machine time, fixtures and material.
So, you can clearly notice that why Rapid Prototyping Machining is getting preference over CNC machining by most of the manufacturers when it comes to fast delivery, complex designs and less cost.